Chris Harmen

Designing A Custom Baseball Hat From Start To Finish

Designing a custom baseball hat is more complicated than simply walking into a store and picking one out. Make sure you follow these steps and you'll end up with a quality product. 

Designing a cap is a little more involved than walking into a store and picking one out. There are a lot of things to think about that most people would never consider, from the different styles of wholesale baseball hats available to the type of logo used. Don't just choose the first cap you see, instead look around for one that many people will be happy to wear and show off.

Choose The Style For Your Custom Baseball Hat

There are a number of different styles of caps, including structured, unstructured, trucker and army hats so don't just think a cap is a cap. If you're buying for a group, consider taking a simple poll to see which style everyone prefers. Whatever style you choose, it's a good idea to select one that is adjustable, rather than fitted styles. This way you'll be able to simply hand them out and let users fit them individually instead of worrying about selecting the proper size for each person.

Army hats, for instance, are a less structured type of cap. The fabric can be intentionally faded or distressed and these army hats are usually fully adjustable with either a hook and loop closure or a brass slide buckle closure. On the other hand, trucker caps, offer more structure. There's no right or wrong selection so find the style you like best and go with it.

Is Screen Printing Or Embroidery Best?

After you choose the style for your custom baseball hat, you need to decide whether embroidery or screen printing is right for your logo. While screen printing can initially seem like a less expensive option, the results can reflect what you pay for. Full color screen printing can be expensive, as the inks use a custom mixture of four colors (cyan, magenta, yellow and black) to create every color of the rainbow. Screen printing can also be a tricky business since the cap needs to remain completely still during each pass of the ink or else the design will have a ghosted appearance. A one color design doesn't have as much potential for problems, but this leaves you with a custom baseball hat that isn't as dynamic looking as a full color design.

Instead, find a store that can embroider wholesale baseball hats for you. With an embroidered design, you'll be able to choose the exact thread colors and will get crisp edges as long as you choose a company that's experienced in embroidery. A company with experience will be able to tell if your logo is a good candidate for embroidery or they will be able to suggest changes, such as removing outlines around letters or enlarging lettering that is less than a quarter of an inch big.

Have The Logo Digitized

Once you've chosen to have your custom baseball hat embroidered, the next step is to have the logo digitized. This process is necessary to create embroidery from a simple piece of artwork. This is more complicated than simply scanning the logo into photo editing software and requires specialized software and a trained technician so don't try this at home!

With so many wholesale baseball hats to choose from, choosing the style is only the first step. Whether you decide on army hats, trucker hats or another type of style, make sure you're using a source with the experience necessary to turn out a quality final product.

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