The Art and Science of Elevator Installation

Dec 31
05:30

2023

Brian J White

Brian J White

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This article delves into the intricate process of elevator installation, maintenance, and repair. It highlights the technical knowledge required in this field, the various types of elevators, and the steps involved in their installation. It also touches on the importance of regular maintenance to ensure the safety and efficiency of these vertical transportation systems.

Understanding the Basics of Elevator Installation

Modern elevators are primarily controlled electronically,The Art and Science of Elevator Installation Articles necessitating a comprehensive understanding of consumer electronics, hydraulics, and electricity for those involved in their installation and repair. Many of these elevators are controlled by microprocessors programmed to dispatch elevators in the most efficient manner. This allows for maximum service with a minimal number of elevator cars.

Elevator installers and repairers often specialize in either installation, maintenance, or repair work. Those involved in maintenance and repair typically require a deeper understanding of electronics and power due to the significant amount of troubleshooting involved.

The Installation Process

Before installing a new elevator, installers and repairers must familiarize themselves with the blueprints of the shafts and the equipment to be installed. This includes rails, machinery, car enclosures, motors, pumps, cylinders, and plunger foundations. Once prepared, they begin the equipment installation, focusing on scaffolding or systems, installing bolt or welding metal rails to the shaft walls to guide the elevator.

The installation of electrical wires and controls involves placing tubes, known as conduit, along the shaft walls from floor to floor. Once the conduit is in place, mechanics pull plastic-covered electric wires through it. They then install electrical components and related devices required at each floor and at the main control panel in the machine room.

The metal frame of an elevator car is bolted or welded together at the bottom of the shaft. The car's platform, walls, and doors are installed, and shoes and rollers are attached to minimize the car's lateral movement as it travels through the shaft. The outer doors and door frames at the elevator entrances on each floor are also installed.

For cabled elevators, workers install geared or gearless equipment with a traction wheel that guides and moves heavy metal cables connected to the elevator car and counterweight. Elevator installers are also proficient in installing elevators that sit on a hydraulic plunger driven by a pump. This plunger pushes the elevator car up from underneath, similar to a hydraulic lift in an auto service station.

Beyond Elevators: Escalators and More

In addition to elevators, installers and repairers also install escalators. They set up the metal framework, the electrically powered stairs, and the tracks, then install the associated motors and electrical wiring. They may also install devices such as dumbwaiters and material lifts, which are similar in design to elevators, as well as moving walkways, stair lifts, and wheelchair lifts.

The Importance of Regular Maintenance

Once an elevator is functioning correctly, it must be maintained and serviced regularly to keep it in safe working condition. Elevator installers and repairers typically perform preventive maintenance tasks such as oiling and greasing parts, replacing worn-out components, testing equipment with meters and gauges, and adjusting equipment for optimal performance.