Tips and Tricks for Binding Thick Documents With Color Coil Binding

If you have ever attempted to bind a book using large sized color coil (larger than 30mm) you will understand just how frustrating the process can be. For smaller sized book binding you can easily use your spiral inserter to quickly spin the coil binding onto your document.In order to make the process a little bit easier and to save a lot of time, here are some tips for binding large documents with spiral binding.

If you have ever attempted to bind a book using large sized color coil (larger than 30mm) you will understand just how frustrating the process can be. For smaller sized book binding you can easily use your spiral inserter to quickly spin the coil binding onto your document. However, inserting coil on large books is a slow manual process that can be tedious. In order to make the process a little bit easier and to save a lot of time, here are some tips for binding large documents with spiral binding:

1. Make sure to form the spine of your book to match the curve of the coil binding you are inserting - If you simply line up the holes of the book and attempt to insert the coil onto the book you will find that the curvature of the spiral coils will make in nearly impossible to insert them. However, by curving the spine of the book you should be able to insert the coil more easily. Most spiral coil inserters have a small curved section on the top of them to help you get the appropriate curve on your documents. However, if you are planning on doing a lot of larger book bindings with color coil binding you might consider investing in a coil book binding former. A Coil book spine former allows you to form the spine of the book and holds it in place while you insert the coil.

2. Consider using an oversized oval hole pattern - As the diameter of spiral coil increases, the thickness of the filament also increases. Inserting the larger coil binding through standard sized holes often proves difficult. Using an oversized oval punch pattern provides larger holes making inserting considerably easier.

3. Put away your coil inserter - After trying to use your electric coil inserter to spin larger sizes of coil bindings onto a few documents you will soon discover that it doesn't work very well. Inserting large sized coil onto books is actually faster if you simply insert the coil binding by hand.

4. Try using a different pitch of coil - Using a different pitch of spiral with fewer holes is another option that is available to make binding documents with large diameters of coil binding a little bit easier. Many printers who bind a lot of larger documents with coil binding use a 2.5 HPI .400 pitch coil. This spiral coil can be used with a 2:1 pitch square hole wire die but is much easier to insert since the coil binding is a little bit more rigid and it has considerably fewer spirals to insert. This type of coil binding is also available in sizes up to 2-1/4" (56mm) where regular 4:1 pitch coil is only available in sizes up to 2" (50mm).

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