pneuCONVEYOR is a manufacturer of custom pneumatic powder conveying systems and support equipment for conveying, vacuum conveying, batching, and weighing powder materials. With a pneuCONVEYOR- pneumatic conveying system on site, one can assure about the product can move gently and quickly from point to point, with nothing in the way to impede the efficiency of its movement.
PNEUMATIC POWDER CONVEYING SYSTEM
pneuCONVEYOR is a manufacturer of custom pneumatic conveying systems and support equipment for conveying, vacuum conveying, batching, and weighing materials. With a pneuCONVEYOR- pneumatic conveying system on site, your company’s product can move gently and quickly from point to point, with nothing in the way to impede the efficiency of its movement.
pneuCONVEYOR specializes in the design & mfg. of complete integrated systems for pneumatically conveying & handling dry materials. The food & pharmaceutical industry demands equipment that will handle material with almost cleanness least possible degradation & minimum segregation.
pneuCONVEYOR offer many advantages over other means of handling Pharma powders, chemical powders, granules, food product, grain, fertilizers, paint powder, etc. pneuCONVEYOR is an operator-friendly, sanitary pneumatic conveyor. Featuring simple, adjustable “air logic” controls, a rugged mechanism with auto cycle and self-cleaning filter (backwash), the pneuCONVEYOR is ideal for today’s processing environments.
Pneumatic powder conveying further categorized in two system – Dense Phase conveying system and Dilute phase conveying system
DENSE PHASE CONVEYING SYSTEM
Dense phase conveying is a highly reliable pneumatic conveying system with a low velocity and a high product/air ratio, suitable to convey powders and granules. With Dense Phase Conveyors the product is introduced into the conveying line through a pressure vessel and is suitable to convey products from a single point to one or more receiving points.
DILUTE PHASE (LEAN PHASE) CONVEYING SYSTEM
Dilute phase pneumatic conveying systems operate on the principle that the solids will be suspended in the conveying line air stream. This is achieved by feeding material in controlled quantity into an air stream. Generally, velocities are greater than 20 meters per second and material to air ratios are up to .10 to 1. Material conveyed will be separated from the air stream through Cyclone & Bag filter.
Typical advantages of Pneumatic conveying system:
DUST FREE: Material can be drawn directly from drums, Bags, storage containers, process vessels- no messy dumping or manhandling. The system can be completely sealed, any leakage in the system will be inward- no noxious or hazardous materials discharged into the work area.
VERSATILE: Conveying lines can be routed between floors, through partitions, around machinery- can easily be re-routed to accommodate process modifications. Adaptable to many process operations- easily integrated & automated.
SANITARY: Materials of construction & finishes selected for the products being handled. Easily disassembled, modular design, facilities cleaning.
ECONOMICAL: Lower service/ Lower cleaning costs / Minimum maintenance- few moving parts.
pneuCONVEYOR – Capabilities:
Direct loading of blenders, mixers * other vacuum- tolerant vessels.
Automatic weighing & batching of multiple ingredients.
In-line milling/sieving while conveying.
Dust-free transfer of ingredients to tablet presses & capsule fillers.
Conveying tablets & empty or filled capsules.
Delivering product, containers & closures to filling & packaging materials.
Integration & automation of material transfer & process controls.
TECHNICAL SPECIFICATION
Capacity= 100 to 5000 kg / hour
Vacuum Source= specially designed blower / Vacuum generator
Filter Cleaning= Electro pneumatically pulse jet system
Discharge= Full opening
Level Sensing= through the auto level sensor
Material Of Construction= MOC- SS316; Rest- SS304
System Control= Sequential timer-based or PLC based
PHARMACEUTICAL APPLICATIONS: Our range of systems includes automation for the Granulation department right from raw material to mixing drying / sifting-sizing/ blending and finally conveying to packing/compression.
Inline Sifting/ RMG Loading/ Inline Milling/ Blender & Mixer powder charging/ IPC Loading/ Tablet Press Loading/ Auto Coater Loading/ Unloading/ Blister/ Strip Pack Loading/ Tablet-Capsule Transferring/ Auto. Drum/Bag Filling & weighing system / Other application can be designed on demand.
BULK DRUG APPLICATION: In Bulk Drug/ Chemical Section right from Raw material/ Reaction Vessel/ Centrifuge/ Drying / Sifting-Sizing & finally conveying to Automated weighing scale for Filling required capacity Drum or Barrel.
FOOD APPLICATION: Flour/ Granulated Sugar/ Dextrose/ Coffee/ Tea/ Milk Powder/ Peanuts/ Salt & Many more.
CHEMICAL APPLICATION : Talcum Powder/ Aerosol/ Sodium Sulphate/ Gelatine & many more
PLASTIC APPLICATION : P E Granules/ P V C Powder/ PVC Blend/ L.D.P.E./ Calcium Carbonate/ A.B.S./ Bottle Tops & Many More
pneuCONVEYOR- offers a complete solution for dry product dust-free conveying, Lifting device & flexible connection between various upstream & downstream equipment
